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Standard Burners

HIGH VELOCITY STATIONARY BURNERS (TyphoonFlame & TurboFlame)

In a furnace the re-circulation of products of combustion can substantially contribute to the speed of heating and temperature uniformity. For low temperature ovens and dryers, suitable re-circulating fans are generally provided to achieve temperature uniformity. However, fans are not practical for high temperature furnaces and kilns.

Excess air can help in re-circulation but this will result in wastage of fuel. 30% excess air for a 1100 degree centigrade furnace will require an additional 24% fuel than stoichiometric firing. In comparison, high velocity gases entrain and re-circulate more than seven times of its own volume will eliminate the need for fans or excess air. TyphoonFlame and Turboflame burners are the answer for such applications.
• Wide range of application, 300 to 1650 degree centigrade operating temperatures
• Inherently low emissions
• 18,000 to 500,000 kcal / hr capacity range
• 300 degree centigrade preheated air
• Durable construction
• Dual fuel usage
• Wide air / fuel ratio flexibility

APPLICATIONS

  • Ceramic Tunnels and Kilns
  • Heat Treatment Furnaces
  • Car Bottom Furnaces
  • Preheaters
  • Galvanizing Tanks
  • Air Heating and Drying

HIGH VELOCITY PORTABLE BURNER (HIVELO Burners)
These portable burners are basically for heating large volumes of air. They have high excess air ratio capabilities and light weight all metal construction. This makes them ideal for applications like drying refractory lined furnaces and vessels, rotary dryers and calciners.

• 1Million to 4.2 Million kcal /   hr capacity range
• Light Weight, all metal construction
• Gas and/or Light Oil option
• Wide air / fuel ratio flexibility
• High Excess Air Capability
• High Velocity

APPLICATIONS
• Drying Refractory lined furnaces & Vessels
• Air Heating and Drying  

LOW CV GAS BURNERS

Our Low CV gas burners are designed to provide superior temperature uniformity and fuel efficiency.

• Dual Fuel Usage
• Stable up to 100% excess air
• Low maintenance cost
• Simultaneous of gas and oil

APPLICATIONS
• Reheating Furnaces
• Forging Furnaces
• Ceramic Kilns
• Biscuit Ovens
• Galvanizing Furnaces
• Small Process Boilers

HOT AIR BURNERS (MaxFlame)

Hot air MaxFlame Burners operate with hot air from recuperators or other heat recovery devices to save energy.

• Dual Fuel Usage
• Range: 3 to 68 million Btu / hour
• For applications up to 1425 degree centigrade
• Standard low NOx capability
• Flame Fitment to the combustion chamber
• Distributes the heat evenly
• High turndown capabilities
• Dual Fuel, Gas or Oil (light or heavy grade)
• Broad stability range
• Excellent performance with cold or hot air

APPLICATIONS
• Re-heating Furnaces
• Glass Melting Furnaces
• Non-ferrous Melting Furnaces
• Rotary Calciners
• Boilers
• Air Heaters
• Incinerators
• Gypsum Kettles

RADIANT TUBE GAS BURNERS

These burners use every square inch of available tube surface for heat transfer. It avoids hot spots and burnout.

• High Heat Release
• Even Heat Release
• Low Burner & Tube Maintenance
• Cold or Preheated Combustion air
• Easy lighting

DISC FLAME BURNER

Where penetration or forward drive by the flame or combustion gases is to be avoided or when radiation heat transfer is to be enhanced, Disc Flame Burners can be effectively used. Disc Flame Burners actually heat its own refractory tile and the refractory surface of the furnace wall and roof by convection from the high velocity combustion gases thrown sideways from the burner. The hot refractory surface then start to radiate heat to the load. The disc shaped flames produced by these burners have no forward velocity. Disc Flame Burners have been successfully used in enhancing the capacity of reheating furnace by increasing the temperature at the inlet of the furnace.

 

APPLICATIONS
Preheating furnaces
• High Temperature Kilns
• Salt Pots
• Galvanizing Tanks
• Cover Annealing Furnace
• Slab Heaters
• Patenting Furnace
• Glass Annealing
 

LUMINOUS LONG FLAME BURNERS (FireStorm)

In some operations a direct flame radiation over a large area is desirable. Luminous long flame (FireStorm) burners have considerable length and they can fill a large volume of combustion space with flame having little temperature variation along the flame length. This permits more effective use of the hearth area because of uniform temperature throughout the combustion space.

• Pre-heated combustion air up to 350 degree centigrade can be used
• Suitable for Vertical Top and Bottom firing
• Range 0.53 to 7.3 Mkcal/hour

APPLICATIONS
• Bar Billet and Ingot Re-heating Furnaces
• Aluminum Melting and Holding Furnaces
• Ladle / Tundish Pre-heating
• Hot Air Generators
• Shuttle Kilns
• Forging Furnaces
• Rotary Kilns & Calciners

SELF PROPORTIONATING OIL & DUAL FUEL BURNERS (Schieldrop)

Simplicity of operation is the key selling point of these burners. Operators of these burner systems require very little training due to its simple design. These burners can efficiently burn any grade of fuel oil and most gases.

  • Easy to install and maintain
  • Simple Controls
  • Simple and compact pipe lines
  • Constant air and fuel ratio.
  • Eliminates dependence on operator's judgement.
  • Single lever to control fuel and air flow simultaneously.
APPLICATIONS
Forging furnaces
• Galvanizing furnaces
• Re-heating furnaces
• Boilers
• Non-ferrous melting furnaces
• Hot air generators
• Heat Treatment Furnaces

COMPRESSED AIR OIL & GAS TORCHES

These torches are used to provide localized heat source for multiple applications. These torches are light weight and easy to operate.  

• Both Oil and Gas versions are available
• Compressed air is used as atomizing media
• Combustion air is from atmosphere.

APPLICATIONS
Pre-heat for Soldiering / Brazing / Welding
• Pre-heat Dies and Moulds
• Heating for hand forging
• Pre-heating small ladles and crucibles

COMPRESSED AIR PORTABLE BURNERS WITH TANK (VS / VSB Burners)

VS/VSB Burners are versatile and handy units for all types of industries who require occasional heating at site either for repair or production purposes.

• Suitable for LDO, HSD or Kerosene.
• Oil tank capacity 4.5 liter / 16.5 liter.
• Maximum Flame length 40 – 60 inches.
• Maximum temperature is about 1150 degree centigrade
• No air pressure required for oil tank, operates on venture principle

APPLICATIONS

Brazing
• Soldering
• Pipe heating for bending
• Skin drying moulds, Ladle Heating
• Pre-heating for welding
• Melting lead & Babbitt
• Straightening steel members
• Lighting cupolas
• Pre-heating large Ladles  

 

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